Applications:
- Stone Crusher: Used to measure the flow of material on the conveyor, ensuring optimal operation.
- Coal Handling / Mines: Monitors and controls the quantity of coal being transported, improving efficiency and safety.
- RMC Plant (Ready-Mix Concrete Plant): Ensures accurate measurement of ingredients for concrete, maintaining quality and consistency.
- Boiler Applications: Helps in monitoring the input feed to boilers, ensuring proper operation and fuel management.
- Foundries: Assists in measuring and controlling the material flow during the manufacturing process.
Features:
- Single or Multi-Idler Weighing System:
- Can be installed on flat or inclined belt conveyors up to 2 meters wide.
- Versatile installation options cater to various industrial needs.
- Comprehensive Components:
- Includes an indicator, up to 3 idler frames, speed transmitter, junction boxes, and cabling.
- Ensures complete and integrated weighing solutions.
- Capacity:
- Ranges from 100 to 5000 TPH (tons per hour).
- Suitable for a wide range of industrial applications with varying throughput requirements.
- Display Type:
- Uses a 7-segment display.
- Provides clear and easy-to-read data for operators.
- Frequency:
- Operates at 50/60 Hz.
- Compatible with standard industrial power supplies.
- Voltage:
- Available in 24V DC, 110V AC, and 230V AC.
- Flexible power options to suit different operational settings.
- Accuracy:
- High accuracy of +/- 0.5%.
- Ensures precise measurement and control of material flow.
- Material:
- Constructed from stainless steel or tool steel.
- Offers durability and resistance to harsh industrial environments.
- Usage:
- Designed for industrial use.
- Robust and reliable for continuous operation in demanding conditions.
Advantages:
- Enhanced Efficiency:
- Accurate measurement of material flow leads to optimized process efficiency.
- Reduces waste and increases productivity.
- Improved Quality Control:
- Consistent and precise measurements ensure high-quality output.
- Helps maintain standards in production processes.
- Cost-Effective:
- Reduces the risk of overloading and material wastage.
- Minimizes downtime with reliable and durable construction.
- Safety:
- Ensures proper material handling, reducing the risk of accidents.
- Provides real-time data for better operational control.
- Customization:
- Systems can be tailored to meet specific industrial requirements.
- Adaptable to various conveyor sizes and operational needs.
- Compliance:
- ISO 9001:2015 certified, ensuring quality management and compliance with industry standards.
- CE marked for meeting European safety, health, and environmental requirements.
Weighing Controller
Inputs:
- Calibration: Automatic digital calibration using the keypad and 1 or 2 known weights. Manual calibration is also possible.
- Auto Tare: Tare can be set by pressing the TARE ENTER key, and it retains the power value down. It can be manually changed if required.
- Sensitivity: Preset via DIL switches between 2mV/V
- Excitation: 5V DC nominal, 150mA maximum
- Compensation: B+ sense wires to compensate for cable, connection voltage drops, and any variation in the 10V supply
- Accuracy: Within ±0.08% of reading or ±0.05% of FS typical
- Drift: 0.002%/°C typical @ 2.5mV/V
Outputs:
- Accuracy: Typical ±0.08% of output, ±0.08% FSD
- Resolution: As display resolution, max 20 bits
- Inversion: By keypad value
- Isolation: ±130V RMS or DC max to analog input or any other port
- Ranging: Fully keypad scalable over the desired display range
- PID: Power level, when selected = 12-bit resolution output
Key Features:
- Direct Strain Gauge Input: 4.5 digit resolution
- Variable Sensitivity: From 0.5 to 200mV/V
- Auto Calibration: Simple one-pass auto calibration for minimal setup time on-site
- Auto Tare and Peak Hold: Actioned by volt-free contacts
- Output Options: Fully isolated 4-20mA or 0-10V analog outputs
- Sample Rate: 10 to 320 samples per second
- Output Resolution: 12 bits
- Communication: RS232 or RS485 RTU Modbus for setup, data transfer, or optional label/ticket printing
- Power Supply Options: AC or DC
Communication Port CP Operation:
- All display data can be accessed via the communications port along with relay, PID power, and EEPROM status.
- User-configurable data can be changed, including EEPROM enable/disable and relay reset (address code cannot be changed).
- Formats: MODBUS RTU and printer output
Power Supplies:
- AC: 220V-230V AC 50-60Hz 10W, 110V-120V AC 50-60Hz 10W
- DC: 9-32V DC 10W isolated
Data Retention/Protection:
- Retention: 10 years for setup values, a minimum of 100,000 write cycles
- Protection of Data: Watchdog timer giving repeat auto resets, impending power detection and hold off, keypad security, and timeout
Display:
- Base ADW15: 7 segment LED 6 digit 10mm x 3mm LEDs, 2 for relay status, 1 for program and hold indication
Environmental:
- Storage Temperature: -20 to +70°C
- Operating Temperature: -10 to +50°C
- Relative Humidity: 95% maximum non-condensing